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PrNd oxide demand to remain strong in 2022
----Interview with Pol Le Roux
Vice President Downstream
Lynas Rare Earths
Vice President Downstream
Lynas Rare Earths
As the biggest NdPr producer outside China, Lynas Rare Earths Ltd. produces rare earth concentrate and oxides in Mt Weld in Western Australia and Lynas Advanced Materials Plant in Kuantan, Malaysia respectively. Lynas Rare Earths signed an MOU with Blue Line Corporation in May 2019 and aimed at setting up a new heavy rare earth separation facility in Hondo, Texas. In July 2020, they signed a contract with the U.S. Department of Defence (DoD). The phase I funding provided by the DoD will allow Lynas and Blue Line Corporationto complete a detailed market and strategy study and complete detailed planning and design work for the construction of a heavy rare earth separation facility.The company's ready for sales volume of total rare earth oxides and PrNd oxide over the past three quarters of 2022 reached 15,761t and 5,461t respectively, with increases of 8% and 17% YoY.
Asian Metal: Thanks for accepting the interview, Pol. Please share the lastest progress of Mt.Weld project first.
Pol: We are excited to have completed a 1km deep exploration drillhole into fresh carbonate below the current Mt Weld open pitmine. This is the first time we have drilled to this depth. The Mt Weld ore body is recognized as one of the richest known rare earth deposits with a mininglift of 25-plus years and expanding our knowledge of the ore body will help us plan for future expansion. Two vertical holes were drilled in September and October 2020 to supply water for processing operations and to promote wall stability for future mining programs. One of the holes included 149 meters of 2.2 per cent rare earth oxides (REO) in carbonatite from 52 meters to 201meters, and the other included 61 meters at 2.7 per cent REO in carbonatite from 17 meters to 78 meters.
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Asian Metal: How about the operation rate of Lynas in 2021? What about the project progress in the United States?
Pol: Malaysia has faced a very serious COVID situation from this March to September. To cope with the pandemic, the government puts in place several very strict measures among them, limiting the maximum number of staff working in a factory (at some stage down to 40% of normal workforce). The Lynas team has responded in a very impressive way, putting in place systematic testing for all employees and partnering with the Malaysian government to provide vaccines to all. Ultimately, we were able to maintain our production at around 75% of name plate capacity in FY21, securing supply with no disruption to all of our contracted customers, without much change YoY. We are looking forward to this situation to ease so that we can soon return to our maximum production capacity and grow it further as demand for RE grows very rapidly. With regard to projects in the US, We've been granted 2 contracts with the US, for the construction of a light rare earth separation facility and for phase one of a heavy rare earths separation facility. These projects are at the planning and site studies phase.
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Asian Metal: PrNd oxide prices showed strong trend in general over the past months of 2021, except for dropping prices in Q2. Current mainstream prices stand at USD141-143/kg at present. How do you think about the price trends in 2022?
Pol: The demand for PrNd has grown very strongly in 2021. Based on our discussion with our customers, we expect this trend to continue next year. All main producers including Lynas need to continue investing in order to follow this growth. Lynas has a strong balance sheet and the 2021 average prices will also help to finance the necessary investments for capacity increases.
Asian Metal: What is your opinion about PrNd oxide demand outlook in the coming 3-5 years?
Pol: Each million units of EV (BEV+PHEV) consumes about 600 tons of PrNd oxide. If EV penetration rate in Y2025 is 20% (conservative estimation), PrNd demand for EV shall then be over 10k tons.In case of wind sector, each GW of offshore wind turbine consumes about 300 tons of PrNd oxide. GWEC estimates 24GW of new installation of offshore wind in Y2025, which would then represent around 7kt of NdPr oxide, not considering that some onshore wind turbines (90GW new installation predicted in 2025) also used NdFeB magnets. Besides these 2 major NdFeB market segments, other applications will continue to grow including automation, machineries and home appliances. All in all, it is our understanding, shared by most players of the industry including magnet buyers, that the NdFeBmarket will continue growing very fast in the next several years, which will result in climbing demand in PrNd oxide market. Our vision is that the demand for fresh PrNd will continue growing strongly over the next 3 to 5 years after which end of life magnet recycling will start to slow down this growth. Hence, it is essential to support the market growth now by quickly increasing our supply and being ready to add recycling to our current business position from 2025.
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